Abstracts:

Impace bed is used in the loading area of conveyor belt to replace the traditional cushion rollers. It is designed to absord impact which will dramatically decrease impact from the falling materials to reduce the damage to the structure.

Description:

BAI-OTT provides ZJ-HCC impact beds for coal mine conveyor equipment, the steel fixed frame has excellent cushioning and corrosion resistance in coal mine high sulphur environment.

Loading Zone Impact Bed has the characteristics of adjustable,high wear-resistant,high elastic,retardant which used in the loading area of the belt conveyor to replace the traditional cushion rollers. It is designed to absorb impact loading which will dramatically reduce shock and stress loading to the structure.

Shape of impact bar 

Note: The single slope is directional and runs in the opposite direction to the conveyor belt, while a double slope is not directional.

Advantage

*Conveyor impact bed can effectively prevent the occurrence of uneven force on the conveyor belt and reduce the impact damage of the material

*The surface material is smooth and wear-resistant UHMW-PE, which can reduce frictional resistance and prolong life

*The middle layer of high elastic rubber of the impact bar can effectively absorb the impact of the material on the conveyor belt

*The bottom layer uses special high-strength steel parts, which is light and does not rust, easy to install, and the impact bar can be replaced by a single piece

*Conveyor impact bed can be disassembled and assembled according to different carrying capacity, bandwidth and slot angle to improve production efficiency

At present, our company's existing impact bars molds can process lengths of 1220mm, 1400mm, 1500mm,1524mm etc., and the width is between 100-300mm. Our daily output is about 150-200 pcs, which can basically meet the requirements of our customers.

When materials strongly drop impact bed, rubber part mainly plays a good buffering role by the physical elasticity. Therefore, the rubber elasticity must up to certain level.

As international requirements, the rubber part of impact strip should be about Shore A 55° ( Mining usage must be treated flame retardant rubber), if the hardness is too high, it will be easy to break.

Besides, tear resistance, tensile strength, elongation at break, adhesion strength of rubber and metal profiles are also influence the service life of the products.

Elastic rubber is generally divided into three thicknesses of 50mm, 75mm and 100mm, and the width is 100mm. The choice of thickness is mainly determined by factors such as the impact force or the diameter of the drop materials during the operation.

The hot vulcanization is generally formed in a hot vulcanizing machine in one time. Heat the UHWMPE plate with the elastic rubber in a high temperature environment to make the surface molecules active. And then bond the wear abrasive plate and the elastic rubber effectively prevent tackless during operation and increase service life.

Parameters:

Model Number: ZJ-HCC

Belt Width: 650mm-2400mm

Material: PE+Rubber+Steel Bolt

Belt Speed: Up to 1800 fpm (9 m/s)

Hardness: 60-70 Shore A

Colour: Customised production

Corrosive Conditions: YES

Underground Applications: YES

Starting quantity: 1 Set

Warranty: 6 months

Supply capacity: 300 Set/ month

Certification:ISO9001;ISO14001;ISO45001;CE;UPEM

Packing: pallet, wooden case

Delivery Time：1～5 Set，1-3days / 10～20 Set，3-5days

FAQ：

1、How long will your rubber sheets last?

Each conveyor system transports different materials, so the friction coefficient generated can not be determined, you can tell me your requirements and transport materials, we help you to develop a solution.

2、How can I get some samples?

We will finish the samples within 3 days after you confirm our quotation and send us the sample fee. You can ask the courier company to pick up the samples from our company, or you can send us the collect account number of DHL, FedEx or UPS, we can send the samples to you through your account.

3、Can I visit your factory?

Yes, you are welcome to visit our factory anytime, we are near Henan Xinzheng Airport, only 15 minutes drive, we can arrange a car to pick you up.