Cylindrical Ceramic Liner ZJCER-HD25
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Cylindrical Ceramic Liner ZJCER-HD25
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Product Details
ZJCER-HD25 ceramic liner, specifically designed for high wear and high impact working conditions. It has strong wear resistance, especially in the wear environment of high-speed operating materials. The rubber module absorbs impact energy, and the ceramic blocks (Al2O3) vulcanized on the rubber provide wear protection for the surface. The bottom steel plate is equipped with high-strength bolts, making installation simple and quick.
Ceramic liner product structure:
● 12mm ceramic (Al2O3) - wear-resistant;
● 8mm elastic rubber layer - absorbs impact loads;
● 5mm steel plate - easy to install;
Ceramic liner features:
1. The three-in-one wear-resistant ceramic liner adopts modular production and assembly, allowing for replacement in high wear areas;
2. Provides double-headed bolt fixation and weldable installation methods;
3. Special rubber vulcanization process ensures that the ceramic blocks embedded in the rubber layer are firmly bonded and also serves as a cushioning layer to prevent ceramic block breakage;
4. The shape, size, and thickness of the ceramic blocks or liners can be customized according to your specific working conditions or applications.
Typical applications of ceramic liners:
Used as wear-resistant linings in equipment for conveying large materials at room temperature, with severe wear and strong impact.
● Vibrating feeders, transfer chutes;
● Pipes, silos, bins, storage;
● Large buckets, discharge hoppers, transfer stations, cyclones, chutes;
| Product Number | Product Name | Size |
| 839 8325 | Ceramic liner ZJCER-25 | 500x250x25mm |
| 839 8326 | CeramicLiner ZJCER-25 | 500x500x25mm |
Related Cases
A coal mine factory in the Philippines encountered a problem with belt slippage. The system mainly transports heavy materials using 6-inch wide rollers. However, the roller liners fell off, resulting in a low coefficient of friction, causing the rollers to slip and affecting the normal transportation state. Maintenance is required, increasing operational costs.
Bai-ott Engineering Company presented an innovative product for belt cleaning technology to the management—"ZJCLEAN-PU Level 1 Scraper." Technicians only need to follow the instructions to install the main cleaner securely on the conveyor frame, and the polyurethane scraper of the cleaner closely adheres to the belt, maintaining a certain pressure, effectively removing adhered materials. The cleaner is suitable for conveyor belt speeds of up to 1500 fpm (8 m/s) for vulcanized joints and 800 fpm (4 m/s) for mechanical joints, gliding lightly and safely at the joints while effectively removing materials and reducing residue.
Cleaner (Product, Project, Cases)
A conveyor at a coal mine has encountered a material return issue. The system has transported hundreds of tons of coal slag on a 48-inch wide (1200mm) conveyor belt at a speed of 300 fpm (1.524 m/s) from the mine to the surface facilities. Although the outdoor part of the belt is covered, it is still exposed to extreme weather, causing material to adhere to the return side of the belt, accumulate around the main unit, and make the rollers sticky, necessitating downtime for maintenance and increasing operating costs.
A coal mine factory in Peru encountered a problem with a large number of ceramic blocks falling off the coal storage silo, which could not protect the walls. The coal storage silo has a large capacity, but the widespread falling off of ceramic blocks has caused coal chunks to fall and damage the walls, affecting normal coal storage, requiring immediate replacement of the ceramic lining.
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