Sweeper (customer communication, materials, Size sketch, production, packaging, customer photos, text introduction, etc.)
2025-01-15
Clean Scrape Belt Cleaner reduces the need for manual cleaning
Problem
A coal mine factory encountered a return material problem with its conveyor belt. The system uses a 48-inch wide (1200 mm) conveyor belt to transport hundreds of tons of coal slag from the mine to the surface facilities at a speed of 300 fpm (1.524 m/s). Although the outdoor part of the conveyor belt is covered, it is also exposed to extreme weather. Material adheres to the return side of the conveyor belt, accumulating around the main unit, causing the rollers to become sticky, requiring downtime for maintenance, which increases operational costs.
Solution
Bai-ott Engineering Company presented an innovative product in belt cleaning technology to the management - the "ZJCLEAN-PU Level 1 Scraper". Technicians only need to install the main cleaner on the conveyor frame according to the instructions, and the polyurethane scraper of the cleaner closely adheres to the belt, maintaining a certain pressure to effectively remove the adhered material. The scraper is suitable for conveyor belt speeds of up to 1500 fpm (8 m/s) for vulcanized joints and 800 fpm (4 m/s) for mechanical joints, gliding lightly and safely at the joints while effectively removing materials and reducing residue.
Effect
After installing the ZJCLEAN-PU belt scraper on the conveyor system and immediately seeing significant results, the operators quickly installed the scraper on three other conveyors and ordered eight polyurethane blades as replacements. A company executive said, "We are very satisfied. This is the best belt scraper we have used, especially in reducing material return." The operators stated that the RIT belt scraper reduced the labor required for cleaning, improved system efficiency, and they expect its lifespan to be longer than that of previous scrapers.
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Zhengzhou Bai-Ott New Material Co., Ltd.
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