Adjustable Conveyor Impact Slider Bed
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Product Details
BAI-OTT provides ZJ-HCC impact beds for coal mine conveyor equipment, the steel fixed frame has excellent cushioning and corrosion resistance in coal mine high sulphur environment.
Loading Zone Impact Bed has the characteristics of adjustable,high wear-resistant,high elastic,retardant which used in the loading area of the belt conveyor to replace the traditional cushion rollers. It is designed to absorb impact loading which will dramatically reduce shock and stress loading to the structure.
Detailed Parameter
| UHMWPE | Patr | |
| Color | Red or Custon | |
| Tensile breaking strength | Mpa | 42 |
| Elongation at break | % | 400 |
| Hardness | Shore A | 61 |
| Density | G/CM³ | 0.93-0.94 |
| Volume Abrasion | CM³ | 0.00025 |
| Molecular Weight | Dalton | 500-900 |
| High Elastic Rubber Part | ||
| Color | Black | |
| Strength of Extension | Mpa | 17 |
| Elongation at break | % | 400 |
| Hardness | Shore A | ≤55 |
| Rubber Impact Elasticity | % | 38 |
| Bonding of metal n rubber | N/mm | 12 |
| Bonding of PE n rubber | N/mm | 15 |
| Fire Retardant Performance Index | ||
| Volume Resistivity | Ohm*m | 1E12 |
| Surface Resistivity | Ohm | 1E12 |
| Dielectric Intensity | KV/mm | 45 |
| Antistatic Performance Index | ||
| Relative Permittivity(100HZ) | —— | 2.1 |
| Dissipation Factor | E-4 | 3.9 |
| Dielectric Intensity | Ohm*m | ＞ |
| Recommended number of impact bars | |||||||||||
| Belt Width(mm) | 550 | 650 | 800 | 1000 | 1200 | 1400 | 1600 | 1800 | 2000 | 2200 | 2400 |
| Number of bars | 4 | 6 | 7 | 10 | 10 | 13 | 15 | 16 | 18 | 19 | 21 |
Quality Certifications
Shape of impact bar
Note: The single slope is directional and runs in the opposite direction to the conveyor belt, while a double slope is not directional.
Advantage
——Conveyor impact bed can effectively prevent the occurrence of uneven force on the conveyor belt and reduce the impact damage of the material
——The surface material is smooth and wear-resistant UHMW-PE, which can reduce frictional resistance and prolong life
——The middle layer of high elastic rubber of the impact bar can effectively absorb the impact of the material on the conveyor belt
——The bottom layer uses special high-strength steel parts, which is light and does not rust, easy to install, and the impact bar can be replaced by a single piece
——Conveyor impact bed can be disassembled and assembled according to different carrying capacity, bandwidth and slot angle to improve production efficiency
|
Order NO. |
Belt width/mm |
Impact bar/mm |
A/mm |
B/mm |
C/mm |
L2/mm |
Imapact bar |
Weight/kg |
||||
|
ZJ-HCC-650 |
650 |
1220 |
890 |
950 |
185 |
240 |
2 |
2 |
2 |
9 |
11 |
16 |
|
ZJ-HCC-800 |
800 |
1220 |
1090 |
1150 |
188 |
270 |
2 |
2 |
2 |
|||
|
ZJ-HCC-1000 |
1000 |
1220 |
1290 |
1350 |
216 |
370 |
3 |
3 |
3 |
|||
|
ZJ-HCC-1200 |
1200 |
1220 |
1540 |
1600 |
246 |
420 |
3 |
3 |
3 |
|||
|
ZJ-HCC-1400 |
1400 |
1400 |
1750 |
1810 |
251 |
500 |
4 |
4 |
4 |
10.5 |
12.5 |
18.5 |
|
ZJ-HCC-1600 |
1600 |
1400 |
1990 |
2050 |
296 |
580 |
4 |
4 |
4 |
|||
|
ZJ-HCC-1800 |
1800 |
1542 |
2210 |
2280 |
315 |
710 |
5 |
5 |
5 |
11.5 |
14 |
20 |
|
ZJ-HCC-2000 |
2000 |
1524 |
2420 |
2500 |
342 |
720 |
5 |
5 |
5 |
|||
Further Dimensions on Demand
At present, our company's existing impact bars molds can process lengths of 1220mm, 1400mm, 1500mm,1524mm etc., and the width is between 100-300mm. Our daily output is about 150-200 pcs, which can basically meet the requirements of our customers.
When materials strongly drop impact bed, rubber part mainly plays a good buffering role by the physical elasticity. Therefore, the rubber elasticity must up to certain level.
As international requirements, the rubber part of impact strip should be about Shore A 55° ( Mining usage must be treated flame retardant rubber), if the hardness is too high, it will be easy to break.
Besides, tear resistance, tensile strength, elongation at break, adhesion strength of rubber and metal profiles are also influence the service life of the products.
Elastic rubber is generally divided into three thicknesses of 50mm, 75mm and 100mm, and the width is 100mm. The choice of thickness is mainly determined by factors such as the impact force or the diameter of the drop materials during the operation.
The hot vulcanization is generally formed in a hot vulcanizing machine in one time. Heat the UHWMPE plate with the elastic rubber in a high temperature environment to make the surface molecules active. And then bond the wear abrasive plate and the elastic rubber effectively prevent tackless during operation and increase service life.
Parameters
| Brand | BAI-OTT or OEM |
| Model Number | ZJ-HCC |
| Material | PE+Rubber+Steel Bolt |
| Colour | Customised production |
| Belt Width | 550mm—2400mm |
| Belt Speed | Up to 1800 fpm (9m/s) |
| Hardness | 60—70 Shore A |
| Sample | Available |
| Application | Coal mines, Cement plants, Steel plants, Power plants and other factories |
| Facture | High elastic+Adjustable+High Wear-Resistant+High Quality |
| Corrosive Conditions | YES |
| Underground Applications | YSE |
| Product Inspection | Available |
| Lead time | Ready to ship in stock |
| MOQ | 10 Pcs |
| Shelf Life | 12 Months |
| Supply Capacity | ISO9001; ISO14001; ISO45001; CE; UPEM |
| Packing | Pallet, Wooden case |
| Delivery Time | 10～30 Pcs, 1-3days / 50～100Pcs, 3-5days |
FAQ
1、How long will your rubber sheets last?
Each conveyor system transports different materials, so the friction coefficient generated can not be determined, you can tell me your requirements and transport materials, we help you to develop a solution.
2、How can I get some samples?
We will finish the samples within 3 days after you confirm our quotation and send us the sample fee. You can ask the courier company to pick up the samples from our company, or you can send us the collect account number of DHL, FedEx or UPS, we can send the samples to you through your account.
3、Can I visit your factory?
Yes, you are welcome to visit our factory anytime, we are near Henan Xinzheng Airport, only 15 minutes drive, we can arrange a car to pick you up.
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Zhengzhou Bai-ott New Material Co., Ltd.
Address: Building 18, Sino-German Industrial Park,
Xuedian Town, xinzheng city
Telephone:86-371-66346399 86-16696206781
E-mail:info@baiott.com
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