Heavy Duty Durable UHMWPE Impact Buffer Bed
Classification:
Product Alias:
Related Downloads
For more information, please contact us directly by phone or email
Product Details
Can adapt to the impact of heavy-duty bulk materials, Shock absorber can provide the best impaact support for the conveyor belt, reduce the tearing and damage of the conveyor belt.
Adjustable degree 20°35° 45°in two sides, reduce overflow on both sides of the conveyor belt. Galvanized to coal, iron ore, copper ore, chemical and other acid and alkali resistant conveying equipment with conveying capacity﹥1800T/H.
Detailed Parameter
|
Item |
Parameter |
Standard Type |
High Elastic Type |
Downhole Type |
|
|
UHMWPE Part |
Color |
Blue |
Blue |
Blue |
|
|
Tensile Breaking strength |
Mpa |
23 |
23 |
20 |
|
|
Elongation at break |
% |
300 |
300 |
250 |
|
|
Hardness |
Shore A |
60-70 |
60-70 |
65-75 |
|
|
Abrasion |
cm³ |
0.053 |
0.053 |
0.08 |
|
|
Density |
g/cm³ |
0.93-0.94 |
0.93-0.94 |
1.13 |
|
|
High Elastic Rubber Part |
Hardness |
Shore A |
60-65 |
45-50 |
60-65 |
|
Strength of Extension |
Mpa |
19 |
19 |
19 |
|
|
Elongation an break |
% |
400 |
400 |
400 |
|
|
Metal Part |
Type |
Aluminium Alloy |
|||
|
Bond Strength |
Bonding of PE&rubber |
N/mm |
≥10 |
≥10 |
≥10 |
|
Bonding of metal&rubber |
N/mm |
≥10 |
≥10 |
≥10 |
|
| Recommended number of impact bars | |||||||||||
| Belt Width(mm) | 550 | 650 | 800 | 1000 | 1200 | 1400 | 1600 | 1800 | 2000 | 2200 | 2400 |
| Number of bars | 4 | 6 | 7 | 10 | 10 | 13 | 15 | 16 | 18 | 19 | 21 |
Quality Certifications
Shape of impact bar
Note: The single slope is directional and runs in the opposite direction to the conveyor belt, while a double slope is not directional.
Advantage
——The contact between the buffer strip and the surface of the conveyor belt effectively prevents damage to the conveyor belt.
——The conveyor belt is stressed evenly at the blanking port, which greatly reduces the daily repair and maintenance cost.
——Effectively eliminate material splash and leakage caused by uneven stress of conveyor belt.
——The smooth surface of UHMWPE minimizes the friction when the conveyor belt is running.
——The arc design of the polyethylene layer surface ensures the smooth and smooth operation of the conveyor belt.
——The special rubber layer can absorb the impact force to the maximum extent.
——All parts of the buffer strip are connected tightly by thermal vulcanization process.
——The design of the bottom steel structure makes the disassembly and assembly convenient and fast.
|
Order NO. |
Belt width/mm |
Impact bar/mm |
A/mm |
B/mm |
C/mm |
L2/mm |
Imapact bar |
Weight/kg |
||||
|
ZJ-HDC-650 |
650 |
1220 |
890 |
950 |
185 |
240 |
2 |
2 |
2 |
9 |
11 |
16 |
|
ZJ-HDC-800 |
800 |
1220 |
1090 |
1150 |
188 |
270 |
2 |
2 |
2 |
|||
|
ZJ-HDC-1000 |
1000 |
1220 |
1290 |
1350 |
216 |
370 |
3 |
3 |
3 |
|||
|
ZJ-HDC-1200 |
1200 |
1220 |
1540 |
1600 |
246 |
420 |
3 |
3 |
3 |
|||
|
ZJ-HDC-1400 |
1400 |
1400 |
1750 |
1810 |
251 |
500 |
4 |
4 |
4 |
10.5 |
12.5 |
18.5 |
|
ZJ-HDC-1600 |
1600 |
1400 |
1990 |
2050 |
296 |
580 |
4 |
4 |
4 |
|||
|
ZJ-HDC-1800 |
1800 |
1542 |
2210 |
2280 |
315 |
710 |
5 |
5 |
5 |
11.5 |
14 |
20 |
|
ZJ-HDC-2000 |
2000 |
1524 |
2420 |
2500 |
342 |
720 |
5 |
5 |
5 |
|||
Further Dimensions on Demand
At present, our company's existing impact bars molds can process lengths of 1220mm, 1400mm, 1500mm,1524mm etc., and the width is between 100-300mm. Our daily output is about 150-200 pcs, which can basically meet the requirements of our customers.
When materials strongly drop impact bed, rubber part mainly plays a good buffering role by the physical elasticity. Therefore, the rubber elasticity must up to certain level.
As international requirements, the rubber part of impact strip should be about Shore A 55° ( Mining usage must be treated flame retardant rubber), if the hardness is too high, it will be easy to break.
Besides, tear resistance, tensile strength, elongation at break, adhesion strength of rubber and metal profiles are also influence the service life of the products.
Elastic rubber is generally divided into three thicknesses of 50mm, 75mm and 100mm, and the width is 100mm. The choice of thickness is mainly determined by factors such as the impact force or the diameter of the drop materials during the operation.
The hot vulcanization is generally formed in a hot vulcanizing machine in one time. Heat the UHWMPE plate with the elastic rubber in a high temperature environment to make the surface molecules active. And then bond the wear abrasive plate and the elastic rubber effectively prevent tackless during operation and increase service life.
Parameters
| Brand | BAI-OTT or OEM |
| Model Number | ZJ-HDC |
| Material | PE+Rubber+Steel Bolt |
| Colour | Customised production |
| Belt Width | 550mm—2400mm |
| Belt Speed | Up to 1800 fpm (9m/s) |
| Hardness | 60—70 Shore A |
| Sample | Available |
| Application | Coal mines, Cement plants, Steel plants, Power plants and other factories |
| Facture | High elastic+Adjustable+High Wear-Resistant+High Quality |
| Corrosive Conditions | YES |
| Underground Applications | YSE |
| Product Inspection | Available |
| Lead time | Ready to ship in stock |
| MOQ | 10 Pcs |
| Shelf Life | 12 Months |
| Supply Capacity | ISO9001; ISO14001; ISO45001; CE; UPEM |
| Packing | Pallet, Wooden case |
| Delivery Time | 10～30 Pcs, 1-3days / 50～100Pcs, 3-5days |
FAQ
1、How long will your rubber sheets last?
Each conveyor system transports different materials, so the friction coefficient generated can not be determined, you can tell me your requirements and transport materials, we help you to develop a solution.
2、How can I get some samples?
We will finish the samples within 3 days after you confirm our quotation and send us the sample fee. You can ask the courier company to pick up the samples from our company, or you can send us the collect account number of DHL, FedEx or UPS, we can send the samples to you through your account.
3、Can I visit your factory?
Yes, you are welcome to visit our factory anytime, we are near Henan Xinzheng Airport, only 15 minutes drive, we can arrange a car to pick you up.
Related Cases
Recommend Products
undefined
Product Series
Message feedback
We will arrange an after-sales specialist to contact you as soon as possible to help you find a product or solution that meets your needs and goals.
Zhengzhou Bai-Ott New Material Co., Ltd.
Address: Building 18, Sino-German Industrial Park,
Xuedian Town, xinzheng city
Telephone:86-371-66346399 86-16696206781
E-mail:info@baiott.com
Copyright©Zhengzhou Bai-Ott New Material Co., Ltd.
Disclaimer: this site part of the material from the network, such as infringement please contact us, we immediately delete, thank you.